KPZ-50L Vacuum Homogeneous Emulsifying Machine
Vacuum emulsifying machine is an ideal option to produce high-grade skin care products, pharmacy ointment, and many other kinds of creams which need to be very soft and smooth. It has the functions of heating, mixing, scraping, rotating at different speeds and vacuum supply. It has a very wide application from cosmetics (skin cream, hair gel, lotion ect) and food (jam, chocolate, sauces ect) to pharmacy (ointment, syrup, paste) and chemicals(painting, adhesives, detergents)
The machine is mainly made up of oil tank, water tank, vacuum homogeneous tank (main tank), heating system, mixing system, vacuum system, electric lifting system, operation control cabinet and piping system.
Features
1. All tanks have 3 layers. They are all made from high quality SUS304. Internal and external surface is treated by fine polishing which is safe and good looking.
2. Complex scraping board blending oar is suitable to every kind of complicated recipe and achieve optimizing effect;
3. Polytetrafluroethylene scraping board cater to body of blending groove and scrape out viscosity material on boiler wall;
4. Homogenizer is installed on boiler bottom to increase motor power more thoroughly and strongly. It uses advanced German technology, with unique structure. The material moves of high-speed in the multi-gap between the rotor and the stator, which forms a strong hydraulic shearing. During few production, it can exert homogenizing effect fully.
5. Mightiness balance isotactic curve rotor is matched with stator with corresponding structure to realize liquid high-capability cut,rubbing,centrifugal to make sure exquisite and slick cream; boiler body and pipe surface mirror polishing
6. Customer can choose frequency conversion timing homogenizer and highest rotate speed is 2900 r/min
7. For the heating system and oil tank and water tank, the heating power is up to 8KW. The asbestos insulation system is installed outside of the external layer. It not only helps thermal reduction, also protect the operators being burned.
8. The oil tank and water tanks are equipped with rating stirring dispersion device 0.55KW, so that oil and water could be heated more quickly and evenly.
9. Vacuum system is vacuum suction which applies Rotary Vane Vacuum Pump defoaming treatment (tap water can be recycled and cooling). It will increase homogenization effect.
10. The lid is with a light observation hole, which can keep control of the material emulsification situation in the kettle. There is a small material entrance, which is convenient to add special essence into the kettle.
11. Bottom material discharging is easy to operate. The finished materials can be directly moved into the filling and packing system. The materials can also be dumped out, which is easy to clean.
12. Control system is with digital time relay device, which can adjust the homogenizer speed and working time depending on the features of different products. Electric cabinet can get all controls for power, temperature display, controlling voltage, current, and frequency together. Therefore, the homogenization machine settings has a reasonable combination. The operation is easy to learn.
1. Main tank
Name |
50L emulsifying mixer (Main Tank) |
Capacity |
Designed capacity: 50L |
Working capacity: 45L |
Min working capacity: 25L |
Material (SUS304) |
Internal layer thickness:4mm |
Jacket : 4mm |
External layer: 3mm |
Working life |
More than 10 years |
Mixing way |
Frame type scraping/mixing and fixed oar |
Homogenizing way |
Upper |
Homogenizing power |
2.2KW |
Homogenizing speed |
2800 rpm |
Granule size |
0.2-0.6um |
Lid open way |
Electric lifting (hydraulic system is optional) |
Heating way |
Electric heating (steam heating is optional) |
Material feeding way |
Tilt and low valve |
Pressure |
-0.09Mpa |
2. Water tank
Name |
50L water boiler (Water Tank) |
Capacity |
Designed capacity:40L Working capacity: 32L |
Mixing way |
Disperse plate |
Disperse plate power |
0.55KW |
Disperse speed |
1400rpm |
Cover opening way |
Active way |
Temperature display |
Numeral |
Material feeding way |
Upper feeding |
Parameter |
Working pressure inside:-0.09Mpa |
Material (SUS304) |
Internal layer: 4mm |
Jacket layer: 4mm |
External layer: 2mm |
3. Oil tank
Name |
100L oil boiler (Oil Tank) |
Capacity |
Designed capacity: 32L Working capacity: 25L |
Mixing way |
Disperse plate |
Disperse plate power |
0.55KW |
Disperse speed |
1400rpm |
Cover opening way |
Active way |
Temperature display |
Numeral |
Material feeding way |
Upper feeding |
Parameter |
Working pressure inside:-0.09Mpa |
Material (SUS304) |
Internal layer: 4mm |
Jacket layer: 4mm |
External layer: 2mm |
General information of KPZ--50 L
Power supply |
380V, 50Hz Can be customized |
Total rate: |
10.5 KW |
Machine weight |
800 kg |
Dimension
|
1600*650*2000 mm (main tank) 900mm ×600mm × 1300mm (oil and water tank) |
Spare parts |
Spare parts for 1 year |
Guarantee |
1 year |
Commissioning |
Finish at buyer's factory and testing before shipment |
Working life |
More than 10 years |
one piece packed in a carton
inner package pearl wool
outer package export carton
packed by belt
Jinhu Hongtai Machinery Co. Limited, located is a professional manufacturing and trading company of pharmaceutical machinery. We are located in Jiangsu. All equipment has passed ISO9001 quality management system certification and CE certification. We provide more than 100 models of 8 categories such as material processing machinery, medical packing machinery, label machinery, laboratory small equipments & preparation machinery , to supply ideal equipments and instruments for pharmaceutical factories, scientific research institutions, hospitals and laboratories. By stable quality, reasonable price and good after-service, we have established permanent relationship with customers all over the world, such as Europe, North America, South America, the Middle East, etc. With the business philosophy of quality first, customers supreme, we look forward to the sincere cooperation with you and the mutual development.
1 .One year guarantee for whole machine
2. 24 hours technical support
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year,we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We can also provide training service which help opeators handle the machine well.
1. What about your baling machine quality?
Our factory has more than 10 years experience in mechanical processing; all our machines already get ISO9001, SGS certificate, CE certificate; already exported into many countries and areas; already got customer's good reputation.
2. What about your baling machine price?
Anytime we will make quality as factory life, no matter price is good or not for us. Quality is first, on the top quality basis, Sure you will get reasonable and satisfied price!
3. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
4. To know more information about our company
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