High-Efficiency Kpz-200L Vacuum Homogeneous Emulsifier for Food Production

• Customization: Available
• Additional Capabilities: Vacuum
• After-sales Service: Online Support, video Technical Support
• Model NO.: KPZ-200
• Application Area: Chemical, Food, Pharmaceutical
• Certification: CE
• Condition: New
• Control System: Button Control
• Cooling Method: Air Cooling
• Heating Method: Electric Heating
• Main Material: Stainless Steel
• Mixing Capacity: 10-49L
• Mixing Drum Shape: Circular Groove
• Speed Control: Single Speed
• Speed Range: 30-39 R/min
• Stirring Type: Forced
• Temperature Control: With Cooling System
• Working: Emulsifying Mixer
• Barrel Capacity: 200L
• Mixing Speed Rpm: 1400
• Power: 10.5 Kw
• Power Supply: 380V, 50Hz
• Homogenizer Speed Rpm: 2800
• Vacuum Grade: -0.08
• Video Outgoing-Inspection: Provided
• Standard: GMP/CE
• Material: 304 Stainless Steel
• Operation: Easy to Operate
• Spare Parts: Spare Parts for 1 Year
• Warranty of Core Components: 1 Year
• Commissioning: Testing Before Shipm
• Mixer Type: Emulsifying Mixer
• Mixing Way: Disperse Plate
• Transport Package: Export Standard Packing
• Specification: 2000 kg
• Trademark: Hongtai
• Origin: Shanghai, China
• HS Code: 8479820090
• Production Capacity: 200L
• Package Size: 260.00cm * 160.00cm * 240.00cm
• Package Gross Weight: 2400.000kg

Product Description

KPZ-200L Vacuum Homogeneous Emulsifying Machine

Product Description

It's composed of vacuum homogeneous emulsifier, homogeneous boiler, dual direction scraping mixers, vacuum system, electrical heating, steam heating temperature-control system, electric cap-hoisting system, electric control cabinet, etc. It is special equipment for cosmetics, emulsions, medical ointment, and liquid cream.

Work theory
After mixing and heating in water and oil pot, the material is sucked to emulsifying pot by vacuum pump. There is a central mixer in the emulsifying machine to mix, tetrafluoroethylene scrapers to scrape material on the pot wall, meantime, the material form new interfaces continuously. Then the material is cut, compressed, mixed and blended by vane and rotary vane and flow to homogenizer at the bottom of pot. Afterwards, material is cut, impacted, crushed to 200nm-2um by strong high speed cutting wheel and fixed cutting cover once again. For the emulsifying pot is vacuum, the air produced in the mixing will be vacuumized immediately.
In the traditional production of high viscosity material, especially ointment, grease and emulsion, the finished products' emulsion are instable or too rough for the big diameter granules and air-in. In order to solve the problems, we designed ZJR series vacuum homogeneous and emulsifying machine, including homogeneous mixer, central mixing vane and scarper, that is the excellent combination. Except that, the machine adopts vacuumizing to avoid air-in, so as to make sure the high quality finished products.

Features
The pots are pressed and welded by quality stainless steel board, emulsifying process is under entire closed condition to prevent pollution from dust and micro-organism. Emulsified product is brightness
and smoothness. Material of the pots produces centrifugation in homogenizer through high-speed cutting and dual-direction mixer, deasil frame mixing, anticlockwise mixing, scratch board agitator to make tetrafluoroethylene scratch board clung to wall and solve pasted material on inner wall. Ideal variable frequency speed regulation device implement various speed regulation. This equipment is equipped with unique integrated inspection window and enclosed-type illuminating lamp for observing emulsifying status. Three layers, heating and cooling are implemented in the same layer. The outside is coated aluminum silicate to prevent operators from scalding and ensure safety production. The body has inlet and outlet of cooling water. Diverse package joints are on boiler's cap. Customers can choose the following devices: aseptic respirator, material inspiration, vacuum pump joint, cleaning ball, CIP joint, micro element inlet, integrated inspection window and vacuum gauge. All contacts are made of quality stainless steel (316L for Pharmaceutical, inside surface treatment: mirror polishing, sanitation and clean vacuum and mixing device, that accord with GMP standard.)
 

Product Parameters

 

	KPZ	5	10	30		50	100	150	200	250	300	500	650	1000	1500
	Design volume L	6	10	30		50	100	150	200	250	300	500	650	1000	1500
	Working volume  L	5	8	25		40	80	120	160	200	250	400	500	800	1200
Principal pot	Scraping mixer Power  Kw	0.18	0.18	0.55		0.75	1.1	1.5	2.2	2.2	2.2	3	3.7	7.5	11
	Scraping mixer speed rpm	30-120				30-100 (variable frequency)			30-70 (variable frequency)			20-50 (variable frequency)		10-30 (variable frequency)
	Homogenizer power Kw	0.37	0.55	1.1		1.5	2.2	3	3.7	4	5.5	7.5	7.5	11	22
	Homogenizer speed rpm	2800 (option: variable frequency)
Water pot	Design volume L	3	5	20		35	60	90	120	150	180	300	400	500	800
	Working volume  L	2.4	4	16		28	50	75	100	120	150	250	300	400	650
	Mixing power Kw	0.09	0.09	0.37		0.37	0.55	0.55	0.75	0.75	0.75	1.1	1.1	2.2	3
	Mixing speed rpm	120	120	1400										960
Oil pot	Design volume L	3	5	15		25	40	60	80	100	120	200	300	500	800
	Working volume  L	2.4	4	12		20	35	50	65	80	100	180	240	400	650
	Mixing power Kw	0.09	0.09	0.37		0.37	0.55	0.55	0.75	0.75	0.75	1.1	1.5	2.2	3
	Mixing speed rpm	120	120	1400										960
Vacuum	Motor power Kw	0.12		0.37				0.75			1.5			3
	Vacuum grade	-0.08
Hoisting	Hoisting mode	Manual			electromotion/ hydraulic(option)
	Heating mode	Electrical			Electrical/ steam heating(option)

 

Detailed Photos

 

Hot Products

 

Packaging & Shipping

one piece packed in a carton
inner package pearl wool
outer package export carton
packed by belt

 

Company Profile

Jinhu Hongtai Machinery Co. Limited, located is a professional manufacturing and trading company of pharmaceutical machinery. We are located in Jiangsu. All equipment has passed ISO9001 quality management system certification and CE certification. We provide more than 100 models of 8 categories such as material processing machinery, medical packing machinery, label machinery, laboratory small equipments & preparation machinery , to supply ideal equipments and instruments for pharmaceutical factories, scientific research institutions, hospitals and laboratories. By stable quality, reasonable price and good after-service, we have established permanent relationship with customers all over the world, such as Europe, North America, South America, the Middle East, etc. With the business philosophy of quality first, customers supreme, we look forward to the sincere cooperation with you and the mutual development.


 

Our Advantages

1 .One year guarantee for whole machine
2. 24 hours technical support 
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year,we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We can also provide training service which help opeators handle the machine well.

 

FAQ

1. What about your baling machine quality?
Our factory has more than 10 years experience in mechanical processing; all our machines already get ISO9001, SGS certificate, CE certificate; already exported into many countries and areas; already got customer's good reputation.

2. What about your baling machine price?
Anytime we will make quality as factory life, no matter price is good or not for us. Quality is first, on the top quality basis, Sure you will get reasonable and satisfied price!

3. How can you ensure the machine's quality after we put the order? 
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.

4. To know more information about our company